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[av_heading heading='Rebuilding a Dangerous Kiva Fireplace' tag='h1' link_apply='' link='manually,http://' link_target='' style='blockquote modern-quote modern-centered' size='' subheading_active='' subheading_size='15' margin='' margin_sync='true' padding='10' color='custom-color-heading' custom_font='#ffffff' av-medium-font-size-title='' av-small-font-size-title='' av-mini-font-size-title='' av-medium-font-size='' av-small-font-size='' av-mini-font-size='' av_uid='av-jyrivyws' admin_preview_bg=''][/av_heading]

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In the 1950's a developer named Mr. Stam built hundreds of houses in Santa Fe, NM. There are at least two large neighborhoods full of Stam Houses in Santa Fe. Most of them have kiva fireplaces. They are well-built houses with hardwood floors, plaster ceilings, and large back yards. Though small, they are desirable homes that in today's (2019) real estate market are valued in the $400,000.00 range if they are in good condition. (Blog continued below images)
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Many of the kiva fireplaces in Stam houses, though built to the standards of the 1950's, have fallen into disrepair. The masonry work, including fireplace thickness, hearth thickness, and hearth extension measure, is not up to current codes. The rears of the fireplaces are only two inches from the combustible walls. Oftentimes, when we clean and inspect them we can pull firebricks out of the fireplaces with our bare hands, because the fireplaces are falling apart. When we put our inspection cameras inside these chimneys we see there are gaps between the terra cotta clay chimney liners, and usually we find that the clay liners are cracked.

We recently had the opportunity to remove a kiva fireplace from a Stam house and rebuild it to current standards. The masonry construction project was informative and satisfying. Demolition provided useful information on how dangerous these fireplaces really are. Once we removed the fireplace, we saw the paper on the original fiberglass insulation in the wall behind the fireplace had already been on fire, and in a couple spots had turned to ash. We don't know why the house did not burn down. We also found two char marks on the 2x4 studs behind the fireplace. We show photos of the bricks, after demolition, that were behind the fire chamber and around the flue liner that are coated in creosote deposits. These highly combustible deposits are left over from the smoke that was escaping the flue passageway for all those years. Also we show creosote deposits on the outside of the flue liner, showing the consequences of breached chimney liners. The creosote in the masonry is extraordinarily dangerous because if it were to catch fire, the only way for the fire department to put out the fire is to demolish the entire chimney. Using a jackhammer-like demo hammer, it took three of our men an entire day to demo this chimney and fireplace.

If you own a Stam house with a kiva fireplace in Santa Fe, this post is important for you to look at. If you want to have a safe, working, site-built kiva fireplace in your Stam house, this photo essay will show you how its done. If you are wondering on how to build a kiva fireplace from scratch, this will be useful information for you. One of the challenges we encountered here was the limited space in the corner due to the doorway from the living room into the foyer. That's why we kept the fireplace narrow and used extra ceramic insulation between the fire chamber and the rear wall of the fireplace so we could tuck the fireplace as far back into the corner as possible. We also installed a noncombustible heat shield, with air space on both sides, between the rear of the fireplace and the combustible walls.

Following is a slide show that shows the process we undertook, using photos we took during the project. The photos are captioned to explain the steps of the project. To demo and rebuild the kiva fireplace took 9 work days, not including the final coat of plaster and the flagstone hearthstone the client will have another contractor install. The price for this project after the flagstone and final plaster is installed, including tax, is less than $15,000.

We believe that's well worth it, for a several reasons:
Performance: though not designed to be a primary source of heat for the house, the craftsmanship, knowledge and superior materials that went into the construction of the fireplace guarantees optimal performance of the fireplace. The fireplace will warm up the room without any smoke spillage.Value: In a house with a real estate value of $400,000, the new fireplace cost around 3 percent of the home's worth. That's only about half the real estate broker's commission if the owner ever decides to sell the house. Having a safe, working fireplace, according to some studies, can add approximately twelve percent to the value of a home. Twelve percent of $400,000 is $48,000. Spending $15,000 to get $48,000 of real estate value is a return on investment that's hard to beat. Focal point: The fireplace is the focal point of the home. The hearth is the "heart" of the home. Building a fire in the fireplace warms up the room. It also warms one's body, spirit and soul. It will be featured prominently in any and all marketing materials if the home is listed for sale. Chimney Warranty: The new chimney has a "Forever Warranty," meaning the warranty lasts forever as long as the owner has the chimney serviced annually and keeps records of the service. There is no way the new chimney liner can crack or come separated. Durability: The fireplace will provide a lifetime of enjoyment if it is maintained with annual cleanings and inspections by a CSIA certified chimney sweep. Craftsmanship: The masonry work is meticulous, with all joints between the fire chamber and smoke chamber firebricks tight and completely sealed with the highest quality fireplace mortar. Custom: during masonry construction the homeowner was able to decide for herself on the shape of the fireplace and mantle. Safety: Safety, safety, safety!
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By Justin Bailey
baileyschimney.com

In February of 2011, due to an extreme weather event in Texas, which knocked out a power plant, pressure in the grid of natural gas lines dropped precipitously low, and somebody decided to cut off the natural gas supplies to Taos and Rio Arriba counties. Meanwhile in Northern New Mexico temperatures dropped to twenty below zero.

People who depended on natural gas for heat tried keeping warm with electricity. The electric grid quickly failed due to overload. With no internet, radio talk show hosts like Nancy Stapp and Paddy Mac stayed on the air around the clock providing crucial information. People listened to the radio in their cars with the heat turned up high. Plumbers drove around dealing with a deluge of frozen, broken pipes. Folks with kiva fireplaces kept them going 24/7. All over Taos, walls in homes adjoining these fireplaces caught on fire. Fire trucks drove screaming all over the place to put out the fires.

This went on for almost two weeks.

Those of us who own wood stoves, however, were warm in our homes. We heated water on our wood stoves to take a bath. We fried eggs on our wood stoves and made pots of soup and stew to distribute to our less fortunate neighbors. Our pipes didn't freeze. Our homes didn't catch fire.

Heating our homes with wood--a local, renewable source of energy--gives us a level of independence and self-reliance unknown to those who depend exclusively on the utility companies for energy.

I'm a chimney sweep; I install woodstoves, consult on wood heat, and clean, inspect and service chimneys of all types. My phone, of course was ringing off the hook during the gas outage.

My business, Bailey's Chimney Cleaning & Repair, facilitates safe heating with wood. We are here to help you be prepared for events like the gas outage of 2011. Installing wood stoves is my favorite thing about work, because I get to help people free themselves from the bondage of dependence on the energy grid.

Heating with a modern, EPA approved wood stove, we can reduce our carbon footprint, keep our money in our communities, and protect ourselves from the failures and greed of politicians and energy executives. To those of us who live in rural areas in or near forests, it is obvious that the health of the forest depends on responsible thinning. This thinning provides us fuel for heat.

When we burn a piece of wood in our wood stove, it emits the same amount of carbon as if that piece of wood rotted on the ground or burned in a forest fire. Efficient wood stoves emit very little particulate matter because they are equipped with a re-burn chamber that burns the combustible gasses and particles in the smoke before it leaves the stove.

Everywhere we go, it seems, we hear about the need for green energy and green jobs. Heating with wood in an efficient wood stove is green energy, and the jobs of chimney sweeps and woodcutters are green jobs. We spend our money right here at home. Bailey's Chimney C&R is a member of the Green Chamber of Commerce because we provide good green jobs and green services.

Why send your money to a utility company out of state when you can buy a cord of wood from a local father and husband who will turn around and spend that money here in the community, helping to provide more local jobs?

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2024 Bailey's Chimney Cleaning and Repair
1470 Paseo Del Pueblo Norte (Unit #2) El Prado, NM 87529
Santa Fe (505) 988-2771 · Taos (575) 770-7769 · office@baileyschimney.com
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